一種小節距鋁絞線的制造方(fang)法,有(you)如下步(bu)驟(zou):
(1) 取經熱處理后的鋁(lv)芯線(xian)盤和鋁(lv)單線(xian)盤,把鋁(lv)芯線(xian)盤放(fang)(fang)置在叉(cha)式(shi)絞線(xian)機(ji)組(zu)的放(fang)(fang)線(xian)機(ji)上,把鋁(lv)單線(xian)盤放(fang)(fang)置在叉(cha)式(shi)絞線(xian)機(ji)組(zu)的承線(xian)架上。
(2) 把芯線(xian)(xian)(xian)(xian)從(cong)放線(xian)(xian)(xian)(xian)機(ji)上的鋁芯線(xian)(xian)(xian)(xian)盤引(yin)出,依次(ci)經承線(xian)(xian)(xian)(xian)架(jia)的軸(zhou)管、并(bing)線(xian)(xian)(xian)(xian)模(mo)、牽引(yin)機(ji)進(jin)(jin)入收(shou)(shou)線(xian)(xian)(xian)(xian)機(ji),把鋁線(xian)(xian)(xian)(xian)從(cong)承線(xian)(xian)(xian)(xian)架(jia)上的鋁單線(xian)(xian)(xian)(xian)盤引(yin)出,分別穿過分線(xian)(xian)(xian)(xian)板外圓(yuan)周均布的線(xian)(xian)(xian)(xian)孔,從(cong)并(bing)線(xian)(xian)(xian)(xian)模(mo)的入口進(jin)(jin)入并(bing)線(xian)(xian)(xian)(xian)模(mo)與芯線(xian)(xian)(xian)(xian)在(zai)并(bing)線(xian)(xian)(xian)(xian)模(mo)內(nei)合并(bing),再(zai)經牽引(yin)機(ji)進(jin)(jin)入收(shou)(shou)線(xian)(xian)(xian)(xian)機(ji)。
(3) 用電(dian)機帶動(dong)(dong)承線架的(de)軸管轉動(dong)(dong),合(he)并(bing)后的(de)鋁(lv)(lv)線在并(bing)線模內絞(jiao)(jiao)合(he)包(bao)在芯線外側,成為單(dan)(dan)層(ceng)鋁(lv)(lv)絞(jiao)(jiao)線,用電(dian)機帶動(dong)(dong)牽引機拉(la)動(dong)(dong)單(dan)(dan)層(ceng)鋁(lv)(lv)絞(jiao)(jiao)線進(jin)入收線機把單(dan)(dan)層(ceng)鋁(lv)(lv)絞(jiao)(jiao)線纏(chan)繞在線盤上,得到單(dan)(dan)層(ceng)鋁(lv)(lv)絞(jiao)(jiao)線盤。
(4) 把上一(yi)步(bu)驟得到(dao)(dao)的單(dan)層(ceng)(ceng)(ceng)鋁(lv)絞(jiao)線盤(pan)放(fang)置在(zai)放(fang)線機(ji)上,以上一(yi)步(bu)驟得到(dao)(dao)的單(dan)層(ceng)(ceng)(ceng)鋁(lv)絞(jiao)線為芯(xin)線重(zhong)復上述(shu)單(dan)層(ceng)(ceng)(ceng)鋁(lv)絞(jiao)線的制造過(guo)程(cheng)制作(zuo)出再增加一(yi)層(ceng)(ceng)(ceng)的鋁(lv)絞(jiao)線,得到(dao)(dao)再增加一(yi)層(ceng)(ceng)(ceng)的鋁(lv)絞(jiao)線盤(pan)。
(5) 重復上述再增(zeng)加一(yi)層鋁(lv)(lv)(lv)絞線(xian)(xian)(xian)(xian)的(de)(de)(de)制造過程,制造出多層鋁(lv)(lv)(lv)絞線(xian)(xian)(xian)(xian)。其(qi)特(te)征(zheng)在(zai)于(yu):在(zai)上述鋁(lv)(lv)(lv)絞線(xian)(xian)(xian)(xian)的(de)(de)(de)制作過程中,在(zai)絞合(he)最外(wai)層鋁(lv)(lv)(lv)絞線(xian)(xian)(xian)(xian)時,從(cong)分(fen)線(xian)(xian)(xian)(xian)板(ban)外(wai)圓周的(de)(de)(de)線(xian)(xian)(xian)(xian)孔引(yin)(yin)出后(hou)進入(ru)(ru)并線(xian)(xian)(xian)(xian)模(mo)入(ru)(ru)口的(de)(de)(de)鋁(lv)(lv)(lv)線(xian)(xian)(xian)(xian)與從(cong)軸管(guan)引(yin)(yin)出進入(ru)(ru)并線(xian)(xian)(xian)(xian)模(mo)入(ru)(ru)口的(de)(de)(de)芯線(xian)(xian)(xian)(xian)之(zhi)間的(de)(de)(de)角(jiao)度(du)是45°~ 63°,在(zai)絞合(he)其(qi)它層鋁(lv)(lv)(lv)絞線(xian)(xian)(xian)(xian)時,從(cong)分(fen)線(xian)(xian)(xian)(xian)板(ban)外(wai)圓周的(de)(de)(de)線(xian)(xian)(xian)(xian)孔引(yin)(yin)出后(hou)進入(ru)(ru)并線(xian)(xian)(xian)(xian)模(mo)入(ru)(ru)口的(de)(de)(de)鋁(lv)(lv)(lv)線(xian)(xian)(xian)(xian)與從(cong)軸管(guan)引(yin)(yin)出進入(ru)(ru)并線(xian)(xian)(xian)(xian)模(mo)入(ru)(ru)口的(de)(de)(de)芯線(xian)(xian)(xian)(xian)之(zhi)間的(de)(de)(de)角(jiao)度(du)是35°~ 50°。